… or how to get lost in prototyping
This is part two of my long-time project of building a retro handheld. This is a quick run through my prototyping series. Part one can be found HERE
Technology upgrades are essential but I didn’t realize that it’ll hit me that fast.
Raspberry PI 2 appeared on a market too quick so I had to rearrange my builds. Which is very good! I’ve eliminated a lot of problems and bugs in a process, plus, RPI2 adds way more computing power.
This time, I didn’t want to use Adafruit PowerBoost-500 to charge Li-ION battery cell. I wanted to go cheaper so I’ve used cheap, Chinese made Li-ION USB charger and added DC-DC step-up converter, also cheap and Chinese 😉
I’ve also found a better replacement for audio amplifier based on the PAM8403 chip.
Obviously, a case for this project had to be completely redesigned.
This time, I’ve put RPI2 vertically to LCD. This resulted in a slicker case and better controls placement. More like everyone does nowadays 😉
At first, I’ve designed a case in two parts.
Top one which holds LCD, speakers and controls and a bottom with all the rest.
3D printing this model was quite a challenge.
It took quite a while and it wasn’t exactly straight, so a version 1.8 was born.
This time, I’ve figured that it will be better to 3d print it in three parts. I’ve also moved HDMI to the back of a unit through the angled adapter and added additional side keys.
Printing the main piece
Final testing vid:
Also, RPI2 proved to be a better choice for 16BIT emulation. I’ve spent a while on tweaking Hatari and it played demos nice and smooth.
Hatari tests on RPI2:
That was a bit closer to what I wanted to achieve but still a bit hard to build and I’ve already got few requests from friends to build a small batch, so again … new proto was born.
A 3D printer is a great tool to prototype but it takes ages to print a larger object. At first, I’ve started to experiment with my lame PCB router.
As you can see, that resulted in more or less nothing:D However, while working with cutting tools and software, I’ve figured that I can send DFX files to my friend so he can machine it for me. The idea was to 3D print middle part and cut rest in acrylic. Of course, few changes followed here as well 😀 However, in final assembly video, you will see that LCD is a bit pushed up. This is because I’ve killed an LCD driver and I had to replace it with a larger one.
Somewhere in between v1.8 and v2.0 I’ve bought RPI Zero 4 t3h lulz.
It resulted in another prototype with a 7 inch LCD and a bit of mod. RPI Zero doesn’t have an audio output available out of the box.
It required a custom hack and I admit, it was created on FRIDAAAAAY 😀
Uber shitty circuit photo below!
Naaah, I didn’t put it in, I’ve rebuilt it later. But hey ! it worked ! as an SMD PoC of course. SMD because real spider type PoC was just a few drinks earlier ;P
Rest of a build.
Currently, the project RetroBlade is moving forward but very slow. I am looking for an investor that would help me to finish this hardware project.
I’ve already invested in it a lot but injection molding is still a big barrier for me. (unless I’ll hack injection molding machine out of an old car lift ;P)
At the moment, the dedicated PCB is being designed. That will allow minimizing production costs. More cool features will be added and a lot of current problems will be solved. Hopefully, this is not my last post with project RetroBlade 😉
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